Polyolefins
form one of the most important classes of polymeric materials. Polyethlyene
(PE), Polypropylene (PP), and Ethylene-Propylene copolymers (EP Rubber)
account for almost 60% of the total polymer production in the United States.
Taken for granted by most people, polyolefins have a profound impact on
our daily lives - from bags and bottles to hoses and tires. Despite
the advantages of polyolefins (ease of processability, price, mechanical/chemical
properties, light weight, etc.) problems still exist. The chemical
inertness of these polymers translates into poor interaction with other
materials such as glass, metal, and most polymers. This lack of compatibility
has rendered the majority of polyolefins useless for applications that
demand adhesion, compatibility, wettability, and printability.
In order
to overcome this lack of interaction, functionalities must be introduced
to these materials. Functionality promotes the ability to form covalent
bonds. Polyolefins possessing this property would therefore be able
to interact with other materials, greatly expanding the potential uses
of these polymers. Chemically modifying polyolefins to impart functionality
is one of the primary research interests in this lab.
The approach
to overcoming this problem has involved using boron containing monomers
and transition metal catalysts. These borane monomers
as they are called (boron alkyls) possess chemistry that is similar to
their plain alkane counterparts, therefore not significantly altering the
properties of the material. The most desirable reason, however, for
using borane monomers is that once polymerized, they can easily be converted
into a plethora of functionalities in a wide range of geometries.
This is shown in the figure
to the right. Borane monomers also possess an added advantage in
that they can be polymerized using a Ziegler-Natta route without the problems
of catalyst poisoning that were encountered in polymerizing "pre-functionalized"
monomers.
Preparing
polymer using borane monomers is relatively straightforward. A borane
monomer such as 5-hexenyl-9-BBN (where 9-BBN is 9-borabicyclo [3,3,1]-nonane)
is copolymerized with any alpha-olefin in a commercial Zielger-Natta catalyst.
The reaction is usually done at room temperature and high molecular weight
polymer is achieved at relatively short reaction times. Once polymerized,
the borane containing polymer can be functionalized using NaOH for example.
For a more thorough treatment, refer to the "Publications" section.
Developing
functionalized polyolefins has consequently led to a variety of new and
exciting materials. These include PP coatings, hydrophilic PP membranes,
graft polymers, and commodity blends among others.
PP Coatings
Polypropylene
is sought after because of its unique physical properties. Among
these are its mechanical properties, chemical stability, and moisture impermeability.
Being able to coat a material such as glass or metal with polypropylene
could substantially augment the properties already possessed by the substrate
material. Due to the lack of functionality in PP, the benefits of
these coatings could not be fully realized. Previous methods of substrate
coating resulted in relatively poor adhesion between coating and substrate.
Imparting
functionality in polypropylene has overcome this problem. PP with
hydroxyl (-OH) groups on the chain exhibits a 7 to 10 fold increase in
peel strength.
Hydrophilic PP Membranes
Another
exciting application of functional PP is in membrane preparation.
Functional PP can be used to convert hydrophobic membrane surfaces to hydrophilic
surfaces. This new generation of membrane finds extensive use in
areas such as dialysis and filtration. In addition to this, these
membranes are far more durable than their previous counterparts.
The microstructure of one such membrane is shown below.
